New Fluid Shelling out System That Boosts Electronics Manufacturing

The system gives twin jetting with real-time skew correction for quicker, enhanced and automatic fluid allotting

Nordson Electronics Options has introduced the brand new ASYMTEK Forte MAX fluid allotting system with excessive accuracy, dual-valve jetting in two modes, and patented, real-time correction to accommodate skewed components. Designed for high-volume electronics manufacturing, Forte MAX improves throughput for printed circuit board and flex circuit meeting, MEMs and electro-mechanical meeting when allotting sealants, encapsulants, underfills and exact coating.

The Forte MAX system dispenses from two similar or two completely different valves utilizing a single set of {hardware}. In a single configuration, two high-frequency IntelliJet Jetting Programs dispense fluid concurrently for functions with multi-up, panelised, or patterned components with constant spacing. In a second configuration, two completely different fluids are disbursed on the identical half from two completely different valves, equivalent to for dam-and-fill encapsulation and in high-mix manufacturing environments. A novel skew adjustment comes with the dual-valve system in order that manufacturing shouldn’t be slowed by shifted components and diversified part heights. The patented real-time correction mechanically adjusts for skewed components and part top variation within the x, y, and z-axes (Nordson US Patents 9,707,584; 10,150,131; 10,737,286 and different patents pending).

One buyer has seen a 100% enhance in throughput with the Forte MAX system after upgrading from the favored Spectrum II with two unique DispenseJet DJ-9500 valves. Through the underfilling operation, a number of components contribute to the advance: the movement management system checks fiducials faster and strikes the jets quicker. The true-time skew correction will increase the variety of good components produced. The IntelliJet programs function at 500 Hz, versus older jets at 200 Hz, leading to fluid being deposited extra shortly. As well as, establishing the Forte MAX is easier and extra environment friendly in order that changeovers are simpler and quicker.

The built-in dual-valve service station, closed-loop course of controls and nozzle-cleaning rail cut back operator upkeep, enhance productiveness, and hold the allotting course of inside set limits. The system runs with Canvas allotting software program, which simplifies programming duties. Graphical programming permits you to scan a workpiece, develop your program on or offline, and simulate the allotting outcomes on a digital canvas.

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